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Quality Control


Our QC department is composed of 16 professional technicians and a big team of numerous inspectors. They test and inspect every production process. By using advanced testing equipment and strictly following inspection procedures and regulated quality standards, we make sure our final products meet our customers’ standards before delivery. With rich experiences of exporting to USA, Canada, Japan, Germany, UK etc. for years, we built up our own complete quality control system and clear understanding on quality requests from customers all over the world.


 

For Solar product , we set up four steps of quality control:

We place great emphasis on refined workmanship, delivering superior quality fabrics and garment. Through training, supervision and management, we have implemented our quality philosophy from the conceptual design at our Design Workshop to production at our China's factory and to the final product delivery.


Quality Policy:

Base on Management – Continuously Running

Focus on Customer --- Keep improving

Quality Objective:

Our in-house QC personnel are well trained to perform stringent inspections on our fabrics and garment.

For garment inspection, we have adopted eight steps

Quality Assurance System. Modules include:

1.Piece goods inspection - 100%

2.Spreading inspection - in line random

3.Cut piece inspection - 100%

 


 

4.Pre-production inspection - in line 100%

5.Trim & examine - 100%

6.Assembling Examine - 100%

7.Final audit on finishing & packing - 100%

8. Finished products Functional Testing – 100%


 

We are committed quality requirements of the highest standard. We do not sacrifice on quality. We make sure quality is adhered to throughout our operation from sampling to final shipment. We take extra efforts in ensuring the suppliers comply with strict quality control. Quality Assurance is an inherent part of our services and we ensure that our customers do not face any problem at any stage.


 

Printing

Approved Sample

The QA ensures that an approved strike off of the print with the shade card giving the pantone references number. Is available with the Department. Sample of the garment along with the placement details must be available. Before starting bulk production, pilot strike off of using the actual garment /panel is taken and inspected for the following quality.

Parameters

1. Right shade of colors

2. Positioning of the print

3. Proper registration

4. Print alignment

5. Clarity in the design as per original

6. Properly cured surface

7. Stains

8. Skew ness of print


 

The pilot quantity of strike off

Order Quantity Pilot Strike Off
Up to 2000pcs 15pcs
2001 to 5000pcs 25pcs
5001 to 8000pcs 35pcs
8001 to 15000pcs 50pcs
Above 15000pcs 60pcs


 

The pilot strike off panels/garments are 100% visually inspected and changes are incorporated in the bulk production.


 

Reports generated and archived

1. Print pilot run quality audit report – Exhibit 6A

2. Daily print quality report Exhibit – 6B
 

Packing is an important aspect of a given Solar product. The following aspects are checked by the inspector:

1. The price ticket, hangtag, bar code stickers.

2. The right size of the poly bag should be used for the garment

3. After the garment is inserted in the poly bag, it should not be sloppy or too tight.

4. The ratio of pre-packs and qualities per carton must be checked randomly.

5. The pr through the poly bag must be visually symmetric

6. All carton markings must conform to the order requirement


 

Reports generated and archived

1. Ironing QA Report—Exhibit –7A


 

6. Final Audit

The purpose of the final, audit is to establish the quality level of the final pieces goods before it leaves the factory.


 

The QA manager has to conduct a final quality audit of the packed goods and this has to done at two stages:

1. Once 50% of the shipment is packed

2. Other when 100% of the shipment is packed


 

In case there is any quality problem at the above stages, the packed goods have to be screened for the specific quality aspects

Once corrected the above procedure has to be repeated again.

Reports generated and archived

Final quality audit report – Exhibit 8A

World Wide AQL Service

Table A: Sample Size



 

World Wide AQL Service

Table B: Single Sampling plans for normal inspection level II